Helical Gears

Custom Helical Gears Manufacturing | High-Precision & Low Noise

XML is a trusted manufacturer of custom helical gears, engineered for superior performance in demanding industrial applications. Featuring angled teeth that engage gradually, our helical gears deliver smoother operation, reduced noise levels, and significantly higher load-carrying capacity compared to standard spur gears.

Whether your project requires the cost-efficiency of advanced powder metallurgy (sintered gears) for high-volume production or the ultra-tight tolerances of precision CNC machining for specialized components, we have the in-house capabilities to meet your exact specifications. We expertly machine and sinter a wide range of materials, including alloy steels, brass, aluminum, and high-performance engineering plastics like PEEK and POM.

Key Advantages:

  • Smooth & Quiet Operation: The gradual tooth engagement minimizes vibration, making them ideal for high-speed mechanical systems.

  • Superior Load Capacity: An increased contact ratio allows for greater torque transmission and improved durability under heavy loads.

  • Flexible Manufacturing: We offer both precision CNC cutting for custom profiles and near-net-shape sintering for cost-effective volume orders.

  • Custom Configurations: Available in both right-hand (RH) and left-hand (LH) helix angles to suit parallel or crossed-shaft setups.

Common Industrial Applications:

  • Automotive transmissions and powertrains

  • Heavy-duty industrial gearboxes

  • High-speed speed reducers

  • Material handling and conveyor systems