As a premier custom hardware source factory, XML Tech fabricates high-rigidity, zero-flex mechanical hardware optimized for heavy-duty DIY racing simulators and professional cockpit configurations.
Direct-Drive Wheel Base Brackets
Machined from aircraft-grade 6061-T6 aluminum to withstand extreme high-torque direct-drive forces. Features precise engineering slotting for multi-angle tilt adjustments without introducing structural flex.
Heavy-Duty Pedal Base Assembly Plates
Heavy-gauge steel and aluminum base plates engineered for high-pressure load-cell and hydraulic pedal systems. Offers universal multi-position hole patterns to accommodate diverse ergonomic setups.
Adjustable Shifter & Handbrake Mounts
High-rigidity mounting solutions optimized for sequential shifters and hydraulic handbrakes. Precision CNC-milled structural layout guarantees zero-backlash feedback under intense racing conditions.
High-Tensile Cockpit Corner Brackets
Structural reinforcement gussets and heavy-duty joiners custom-tailored for standard aluminum extrusion profiles. Delivers maximum joint rigidity to completely eliminate simulator chassis vibration.
Multi-Axis Triple Monitor Mounting Arms
Heavy-duty adjustable mounting profiles crafted to support ultra-wide displays. Meticulously engineered with tight-tolerance pivot joints to ensure seamless, sag-free monitor bezel alignment.
Precision Linear Seat Slider Rails
Low-profile, high-strength steel rails designed for universal racing seat integration. Delivers precise linear adjustment positioning with fluid movement and wobble-free structural locking.
Anodized Extrusion Faceplates & End Caps
Custom-branded premium aluminum plates designed to cleanly seal chassis profiles. CNC machined with exact screw hole concentricity for a direct, flush-mounted professional finish.
Zero-Play Steering Column Quick Releases
Ultra-precise turn-lock column shafts utilizing specialized micro-tolerances ±0.005mm. Provides reliable mechanical engagement and rapid extraction for high-end sim racing simulators.
Custom Integrated Multi-Screen Racing Cockpits
Heavy-duty simulator chassis engineered from structural steel to eliminate flex under intense direct-drive torque. Features an integrated triple-monitor frame with precise tilt adjustments and fully customizable layouts for OEM/ODM brand specifications.
OEM Professional Karting Simulator Rigs
Precision-manufactured to replicate authentic karting geometry using CNC tube bending and laser-cut sheet metal. Offers realistic seating positions and customizable outer fairings, ideal for commercial entertainment centers and training brands.
At XML Tech, our advanced manufacturing facility operates multi-axis CNC machining centers, automated laser cutting machinery, and high-precision milling networks to turn your engineering concepts into production-ready sim racing hardware.
Our raw material inventory comes accompanied with fully traceable Mill Test Certificates (MTC), guaranteeing absolute structural integrity and satisfying strict ISO 9001 quality management standards.
From evaluating your initial 3D CAD blueprints to executing global bulk distribution, XML Tech offers a comprehensive contract manufacturing framework with transparent engineering oversight.
Engineering & DFM Consultation
Submit your structural STEP, IGS, or DXF files. Our mechanical engineers perform a rigorous Design for Manufacturing (DFM) review to optimize production cost, material yields, and component rigidity.
Precision Multi-Axis CNC Machining
Utilizing high-speed multi-axis CNC machines, we process raw billet aluminum, structural steel, and high-strength plastics, maintaining strict tolerances within ±0.005mm to eliminate mechanical play.
Advanced Surface Treatment & QC
Components undergo premium surface finishing, including industrial powder coating, Type II/III anodization, or sandblasting. Every production batch passes coordinate measuring machine (CMM) inspection.
Industrial Packaging & Global Logistics
Finished hardware components are individually protected against surface abrasions and packed securely in heavy-duty export crates, supported by complete customs clearance paperwork for reliable global door-to-door transit.
We heavily utilize aircraft-grade 6061-T6 aluminum or heavy-duty structural steel, depending on your architectural rigidity goals. All mounting profiles are CNC-machined from solid stock to establish a completely zero-flex foundation capable of managing continuous 25Nm+ torque loads.
Absolutely. As an all-around custom hardware processing manufacturer, we specialize in tailoring unique structural corner brackets, base plates, and joiners for 4080, 40120, and 40160 profile setups based strictly on your custom CAD designs.
We provide flexible manufacturing options to support both the rapid prototyping phase for emerging hardware brands and large-scale OEM contract manufacturing. Contact our engineering desk with your drawings for a customized production strategy.
If you have any design files that need to be sent, please email them to info@xml-cnc.com