Custom PEEK CNC Machining Services | XML Precision Hardware Manufacturing

Searching for the ultimate super-plastic to replace metal in extreme environments? XML provides top-tier PEEK (Polyether Ether Ketone) CNC machining services. Valued for its blistering high-temperature resistance, supreme chemical stability, and exceptional mechanical strength, PEEK is the apex material for aerospace structural parts, surgical medical devices, semiconductor components, and oil & gas equipment. From complex prototyping to critical volume production, XML delivers flawless, all-around manufacturing solutions. Get a free quote today!

Why Choose PEEK for CNC Machining?

PEEK (Polyether Ether Ketone) sits at the very top of the advanced polymer pyramid. It is an incredibly strong, high-performance thermoplastic that frequently replaces heavy metals like stainless steel and titanium in applications where failure is not an option.

Whether you are designing sterile surgical instruments or components for deep-sea oil drilling, this material delivers:

Extreme High-Temperature Resistance: Operates continuously at temperatures up to 250°C (480°F) and withstands short-term spikes up to 300°C+ without melting or losing strength.
Metal-Like Mechanical Strength: Offers an incredible strength-to-weight ratio, providing the structural integrity of metal at a fraction of the weight.
Supreme Chemical & Radiation Resistance: Virtually immune to harsh chemicals, organics, and even intense radiation, outperforming almost all other plastics.
Exceptional Biocompatibility: Highly resistant to thousands of autoclave sterilization cycles and completely safe for human tissue contact, making it a medical industry standard.

As your expert manufacturing partner, XML utilizes advanced stress-relieving (annealing) processes and specialized cutting technologies to machine this expensive super-plastic with flawless precision and zero internal stress.

ABS Technical Specifications & Machining Parameters

Mechanical & Thermal Properties	Metric Value	Imperial Value	Test Standard
Density (Specific Gravity)	1.31 – 1.32 g/cm³	0.047 lbs/in³	ASTM D792
Tensile Strength (Yield)	95 – 100 MPa	13,700 – 14,500 psi	ASTM D638
Flexural Modulus	3.8 – 4.1 GPa	550,000 – 600,000 psi	ASTM D790
Max Continuous Temp	250°C	480°F	UL 746B
Melting Point	343°C	649°F	ASTM D3418
Flammability Rating	UL94 V-0 (Naturally flame retardant, low smoke)	UL94 V-0	UL 94
Chemical Resistance	Outstanding (Insoluble in all common solvents)	Outstanding	–

Machining Parameters	Technical Specifications
Standard Tolerances	±0.01 mm to ±0.05 mm (Extremely precise for a plastic)
Mandatory Annealing	Multi-stage heating and cooling cycles applied before, during, and after machining to eliminate internal stress and prevent warping.
As-Machined Surface Finish	Ra 0.4 – Ra 1.6 μm (Incredibly smooth, glass-like finish achievable)
Cutting Strategy	Moderate cutting speeds with aggressive feeds to transfer heat into the chip, not the material.
Tooling Specifics	Polished, razor-sharp solid carbide or Polycrystalline Diamond (PCD) tools to prevent rubbing and heat buildup.
Coolant / Thermal Control	Clean air blast or pure liquid coolants specifically chosen to prevent chemical contamination (critical for medical/semiconductor parts).
Supported Operations	5-Axis CNC Milling (for complex geometries), Precision CNC Turning, Micro-Machining, and Drilling.

Extensive Industry Applications of PEEK Parts

Aerospace

Aviation demands extreme weight reduction without compromising safety. We CNC machine flame-retardant aerospace insulating brackets, lightweight aircraft engine components, and high-temp wire guides that replace heavier aluminum and steel.

Medical Devices

Highly resistant to degradation from thousands of rigorous autoclave sterilization cycles and completely safe for human tissue contact, making it the absolute gold standard for long-term implantable devices and surgical tooling.

Robotics & Automation

The semiconductor industry requires pure, non-outgassing materials that withstand harsh plasma environments. We specialize in manufacturing ultra-clean wafer carrier wands, high-vacuum insulating rings, and precision test sockets utilizing high-grade PEEK.

Automotive

Deep-sea drilling and high-performance engines subject materials to immense pressure, heat, and corrosive fluids. We precision-machine ultra-tough downhole electrical insulators, custom high-pressure seal rings, and high-temp automotive thrust washers.