*If you have any design files that need to be sent, please email them to jaycnc@yeah.net
Our electroplated diamond wheels (high-precision superabrasive wheels featuring precision CNC-machined steel or aluminum cores with electro-deposited diamond coatings) are engineered specifically for rapid stock removal, high-sharpness cutting, and complex contour grinding. Manufactured by electro-depositing high-grade synthetic diamond grains onto ultra-precise metal substrates with nickel matrix, these grinding wheels require no dressing or profiling, providing immediate cutting performance right out of the box.
They are extensively utilized across various high-hardness material processing, complex profiling, and composite machining industries:
FRP, Composite & Fiberglass Trimming: Ideal for edge profiling, routing, and flash trimming on carbon fiber, fiberglass, and reinforced composite panels.
Tungsten Carbide & Hardened Steel Machining: Used for fast stock removal, slotting, and profiling on carbide tools, wear plates, and hardened alloy components.
Advanced Ceramics & Technical Glass: Perfect for precise edge beveling, drilling, and shape profiling on alumina, quartz, optical glass, and technical ceramics.
Brake Pad & Friction Material Grinding: Widely applied in automotive component manufacturing for high-speed radius forming and slotting of brake linings.
Maximum Diamond Grain Exposure & Superior Sharpness: Electroplated nickel bonding leaves up to 30% to 50% of the diamond particle height exposed, delivering exceptionally sharp cutting action and cool grinding performance.
Precision CNC Machined Core (Zero Deformation): Metal base hubs are turned and milled on multi-axis CNC machines to achieve tight dimensional tolerances (+/-0.005 mm), maintaining stable runout and concentricity.
No Dressing Required & Complex Shape Retention: Holds intricate custom edge profiles, keyways, and complex form radii with extreme precision, eliminating the need for periodic wheel dressing.
Superior Heat Dissipation: Open-coat diamond structure allows optimal coolant flow and rapid heat transfer, preventing workpiece burning and thermal cracking.
Custom Profile & Grit Customization: Available in tailored outer diameters, arbor bore sizes, diamond grit sizes (FEPA D46 to D426 / 40# to 600#), and localized laser markings.
We operate as an all-around direct source manufacturer with over 10 years of professional CNC machining and high-precision mechanical component manufacturing experience.
Direct Factory Price Advantage: Source your electroplated diamond wheels, metal hub cores, toolholders, and abrasive mounting hardware directly from our production workshop to eliminate trading company markups and maximize your procurement margins.
All-Around Hardware Fabrication Facility: As a comprehensive, all-around production facility, we process a diverse range of high-performance materials including iron, stainless steel, copper, bronze, titanium alloys, and aerospace-grade aluminum alloys to meet exact engineering specifications.
Bespoke OEM/ODM Turnkey Customization: We machine custom grinding wheel cores, specialized arbor hubs, heat sinks, and structural hardware tailored precisely to your CAD/3D STEP models. You can specify outer diameters, bore sizes, diamond rim thickness, matrix bonds, and localized laser logo markings.
Advanced Multi-Axis CNC Milling & Turning Capabilities: Our facility is equipped with state-of-the-art CNC turning centers, multi-axis CNC milling machinery, and dynamic balancing stations capable of maintaining ultra-tight dimensional tolerances.
Rigorous Quality & Concentricity Inspection: Every single production batch undergoes severe CMM dimensional audits, runout testing, static/dynamic balance checks, and plating thickness verification to guarantee out-of-the-box operation reliability.
If you have any design files that need to be sent, please email them to info@xml-cnc.com
