Our metal bond diamond wheels (heavy-duty superabrasive wheels with custom CNC-machined metal cores and sintered bronze/metal matrix) are engineered specifically for demanding, heavy-load grinding and precision profiling of ultra-hard materials. Manufactured by vacuum-sintering premium synthetic diamond grains into a durable metallic bond layer onto precision CNC-turned steel or aluminum hubs, these grinding wheels deliver extreme wear resistance, superior form retention, and long operating lifespan.
They are extensively utilized across various high-hardness material processing, glass edging, and tooling industries:
Tungsten Carbide & Hardened Tool Grinding: Ideal for deep fluting, heavy stock removal, and shape-profile grinding on carbide inserts, drills, and wear parts.
Technical Ceramics & Ferrite Processing: Widely used in precision grinding and dicing of alumina, silicon carbide, zirconia ceramics, and magnetic ferrite cores.
Glass & Sapphire Edge Chamfering: Applied for high-precision flat-edging, pencil-edging, and beveling on architectural glass, optical lenses, and smartphone display panels.
Stone, Concrete & Refractory Cutting: Perfect for heavy-duty profiling and grooving on natural granite, quartz, porcelain, and carbon blocks.
Exceptional Wear Resistance & Form Retention: Sintered metal bonding holds diamond particles with maximum mechanical retention, maintaining strict edge profiles and low wheel wear during heavy-load grinding.
High-Precision CNC Machined Metal Hub: Base cores are precision turned and milled on multi-axis CNC machines to achieve tight concentricity (+/-0.005 mm), ensuring smooth rotation and chatter-free operations.
Superior Thermal Dissipation: Solid metallic core structure quickly conducts friction heat away from the grinding zone, protecting machine spindles and maintaining dimensional stability.
Dynamic Balance Calibration: Every finished wheel undergoes rigorous dynamic balancing tests to eliminate high-speed vibration, noise, and uneven surface wear on your machinery.
Comprehensive Customization Options: Available in custom outer diameters, bore sizes, diamond concentration levels (50% to 125%), grit sizes (60# to 2000#), and localized laser markings.
We operate as an all-around direct source manufacturer with over 10 years of professional CNC machining and high-precision mechanical component manufacturing experience.
Direct Factory Price Advantage: Source your metal bond diamond wheels, aluminum/steel core hubs, toolholders, and abrasive mounting hardware directly from our production workshop to eliminate trading company markups and maximize your procurement margins.
All-Around Hardware Fabrication Facility: As a comprehensive, all-around production facility, we process a diverse range of high-performance materials including iron, stainless steel, copper, bronze, titanium alloys, and aerospace-grade aluminum alloys to meet exact engineering specifications.
Bespoke OEM/ODM Turnkey Customization: We machine custom grinding wheel cores, specialized arbor hubs, heat sinks, and structural hardware tailored precisely to your CAD/3D STEP models. You can specify outer diameters, bore sizes, diamond rim thickness, matrix bonds, and localized laser logo markings.
Advanced Multi-Axis CNC Milling & Turning Capabilities: Our facility is equipped with state-of-the-art CNC turning centers, multi-axis CNC milling machinery, and dynamic balancing stations capable of maintaining ultra-tight dimensional tolerances.
Rigorous Quality & Concentricity Inspection: Every single production batch undergoes severe CMM dimensional audits, runout testing, static/dynamic balance checks, and bond hardness verification to guarantee out-of-the-box operation reliabili
If you have any design files that need to be sent, please email them to info@xml-cnc.com