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Precision CNC Mill-Turn Machining: Integrated CNC Turning and Milling

XML offers advanced CNC Mill-Turn machining services to produce complex parts in a single operation. By combining a milling machine mill with high-speed turning, we reduce lead times and ensure superior precision. From rapid prototyping to high-volume CNC milling manufacturing, we deliver quality that scales with your project..

Certifications : ISO 9001:2015 | AS9100D | ITAR Registered

About XML Mill-Turn Machining Services

Showcase of Complex CNC Machining Turning and Milling Combination

Metal

 We machine a comprehensive range of structural and high-conductivity metals to exact specifications. From lightweight aluminum and rigid stainless steels to highly challenging materials like high-conductivity pure copper . Our advanced multi-axis milling centers ensure exceptional surface finishes and tight tolerances for your most critical load-bearing or thermal management components.

Plastic

Achieving tight tolerances on polymers requires specialized tooling and strict thermal control. We expertly mill a wide spectrum of engineering plastics—including POM (Delrin), PEEK, Nylon, and PTFE. Our specialized plastic milling process delivers stress-free, burr-free components that are ideal for medical devices, electronics insulators, and lightweight fluid handling applications.

Special Materials

For components operating in extreme environments, standard materials often fall short. Our facility is fully equipped to process hard-to-machine superalloys like Inconel and Hastelloy, as well as specialized composites like G10/FR4. We provide robust, high-precision milling solutions designed to withstand extreme temperatures, corrosion, and wear in the aerospace, defense, and energy sectors.

Technical Specifications & Capabilities

XML leverages over 200 sets of advanced machinery to deliver integrated CNC turning and milling services. Our multi-axis Mill-Turn centers are optimized for high-efficiency CNC milling manufacturing, ensuring maximum coaxial precision and faster turnaround times for your most complex industrial components.

  • Turning
Max. Turning DiameterØ300–Ø1100 mm
Max. Turning Length500–3000 mm
Main Spindle Speed3000–10000 rpm
Chuck SizeØ150–Ø500 mm
  • Multi-Axis
Controllable AxesX, Y, Z, B/C, Y2
Simultaneous Axes5–9
B-Axis Rotation±360° Continuous
C-Axis Rotation±360° Continuous
  • Milling
Milling Spindle Power15–45 kW
Milling Spindle Speed12,000–24,000 rpm
Tool Capacity40–120 Tools
  • Material Handling
Bar CapacityØ65–Ø120 mm
Max. Workpiece Weight300–1500 kg
Pallet ChangerOptional (1–4)
  • Power & Torque
Main Spindle Torque300–1200 Nm
Feed Rate30–60 m/min
  • Precision
Positioning Accuracy±0.001–±0.005 mm
Repeatability±0.002–±0.008 mm
  • Footprint
Dimensions (L×W×H)5000×2500×3000 to 8000×3500×4000 mm
Machine Weight8000–25,000 kg
  • Control System
Supported ControlsSiemens 840D, Fanuc 31i, Mazatrol

Surface Treatment Solutions for Mill-Turn and CNC Milling Machine Milling

Anodizing enhances corrosion resistance and allows for vibrant color finishes on aluminum parts.Anodizing

Electroplating adds a thin, protective metal coating to improve durability and appearance.Electroplating

Polishing smooths the surface to achieve a shiny, mirror-like finish for enhanced aesthetics      Polishing

Powder coating provides a durable, colored finish that resists chipping, scratching, and fading.Powder Coating

Electrophoretic coating provides a smooth, bonded protective layer, improving durability, aesthetic appeal.Electrophoresis

5-Stage Mill-Turn Workflow & Mill Machine Definition of Quality

Stage 1
Raw Material Verification

MTR verification and incoming inspection.Conduct 100% visual and dimensional inspections of raw material billets, and require the material supplier to provide material test reports to ensure supply chain compliance.

Turn-mill

Stage 2
Integrated Mill-Turn Setup

Design for Manufacturing (DFM) review & programming. We leverage advanced 5-axis/9-axis configurations to eliminate redundant setups and optimize “Done-in-One” CNC milling manufacturing for maximum coaxial precision.

Stage 3
High-Precision Inspection

Real-time Mill-Turn processing monitoring. Automated CMM inspection is conducted every 50 parts to verify dimensional stability and maintain tight tolerances of ±0.005mm, ensuring we define milling excellence in every batch.

Stage 4
Post-Machining & Finishing

Surface finish audit & ultrasonic cleaning.
Precision deburring and roughness inspection up to Ra 0.2μm (8μin) for flawless surface integrity.

Stage 5
Final AQL 0.65 Audit

Final quality verification & global delivery.
Strict AQL 0.65 sampling with full traceability (MTR + QC reports) and ISO-certified shipping Pass rate: 99.8%.

Why Choose XML for Precision CNC Mill-Turn and Expert Milling Milling Machining Services?

Advanced Equipment

State-of-the-art Swiss CNC machines ensure exceptional precision, repeatability, and efficiency.

24/7 Engineering Support

Our engineers provide continuous technical support, from design review to production optimization.

Fast Turnaround

Streamlined workflows and dedicated project management enable quick and reliable delivery.

Competitive Pricing

Optimized processes and in-house production help customers save 30–40% without sacrificing quality.

Ready to Start Your Swiss CNC Mill-Turn Machining Project?

Have questions or need a quote? Fill out the form below and our specialists will respond promptly. From materials and tolerances to lead times and quality requirements, we’re here to support your project every step of the way.

FAQs – CNC Mill-Turn Machining

From materials and quality to turnaround times, find what you need to know here. If you have more questions, we’re just a message away

The primary benefit is "Single-Setup Machining." Our CNC Mill-Turn machining services allow us to complete milling, drilling, and turning on one machine, ensuring higher accuracy for complex CNC milling manufacturing projects.

We work with Aluminum, Stainless Steel, and Plastics. Notably, XML specializes in Pure Red Copper (T6), providing the high conductivity and surface finish required for electronic components.

Yes. We provide rapid prototyping to define milling specifications early, and then seamlessly transition to high-volume production with fast turnaround times.

We can typically achieve tolerances as tight as ±0.005mm. Our integrated milling machine mill capabilities ensure strict dimensional stability.

Latest News About XML CNC Mill-Turn Machining Services

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If you have any design files that need to be sent, please email them to info@xml-cnc.com